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Naturalistic driving data has been accumulated by driving data recorders to understand factors that contribute to collisions. Among the rear end conflicts at signalized intersections in the data, conflict data between the following vehicles and suddenly stopping lead vehicles were frequently observed just after their start. To investigate the following drivers' behavior in a realistic driving situation without collision danger, an instrumented vehicle equipped with a liquid-crystal display ahead of the windshield was developed, and an experiment reproducing such conflict on the display was conducted. It was found that a lead vehicle's rapid start (2.8 m/s₂ on average) before quitting its right turn caused the following vehicle's brake reaction time to be longer than a slow start (0.8 m/s₂ on average) did. This result suggests that a following driver's premature decision to start rapidly increases the risk of rear end collisions.

The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 11 years. In the past couple of years, significant attention has been directed toward a revision to the standard for vehicular hydrogen systems, SAE J2579(1). In addition to streamlining test methodologies for verification of Compressed Hydrogen Storage Systems (CHSSs) as discussed last year,(2) the working group has been considering the effect of vehicle fires, with the major focus on a small or localized fire that could damage the container in the CHSS and allow a burst before the Pressure Relief Device (PRD) can activate and safely vent the compressed hydrogen stored from the container.

Controllability is defined in ISO 26262 as a driver’s ability to avoid a specified harm caused by a malfunction of electrical and electronic systems installed in road vehicles. According to Annex C of Part 12 of ISO 26262, simulation is one of the techniques that the Controllability Classification Panel (CCP) can use to evaluate comprehensively the controllability class (C class) of motorcycles. With outputs of (i) an index for the success of harm avoidance and (ii) the magnitude of the rider’s compensatory control action required to avoid harm, the simulation is useful for evaluating the C class of the degrees of malfunction that cannot be implemented in practice for the sake of the test rider’s safety. To aim at supplying data that the CCP can use to judge the C class, we try to estimate the vehicle behavior and a rider’s compensatory control actions following a malfunction using vehicle dynamics simulations.

Controllability (C) is the parameter that determines the Automotive Safety Integrity Level (ASIL) of each hazardous event based on an international standard of electrical and/or electronic systems within road vehicles (ISO 26262). C is classified qualitatively in ISO 26262. However, no specific method for classifying C is described. It is useful for C classification to define a specific classification based on objective data. This study assumed that C was classified using the percentage of drivers who could reduce Severity (S) in one or more classes compared with the S class in which the driver did not react to a hazardous event. An experiment simulated a situation with increased risk of collision with a leading vehicle due to insufficient brake force because of brake-assist failure when the experiment vehicle decelerated from 50 km/h on a straight road.

The strength of the passenger compartment is crucial for occupant safety in severe car-to-car frontal offset collisions. Car-to-car crash tests including minicars were carried out, and a low end of crash force was observed in a final stage of impact for cars with large intrusion into the passenger compartment. From overload tests, the strength could be evaluated from collapsing the passenger compartment. Based on the test, the end of crash force as well as the maximum forces might be important criteria to determine the passenger compartment strength, which in turn could predict the large intrusion into the passenger compartment in car-to-car crashes. A 64 km/h ODB test was insufficient to evaluate the potential strength of the passenger compartment because the maximum forces could not be determined in this test.

ISO 26262, an international functional safety standard of electrical and/or electronic systems (E/E systems) for motor vehicles, was published in November 2011 and it is expected that the scope will be extended to motorcycles in a second edition of ISO 26262 going to be published in 2018. In order to apply ISO 26262 to motorcycle, proper estimation of Exposure, Controllability, and Severity are key factors to determine Motorcycle Safety Integrity Level (MSIL). Exposure is a factor to indicate the probability of the state of an operational situation that can be hazardous with the E/E system malfunction. And it is not easy to estimate the motorcycle Exposure due to less availability of back ground data in actual operational situation compared to motor vehicle. Therefore real traffic situation should be investigated in order to provide rationales for MSIL determination.

Test procedures to assess vehicle compatibility were investigated based on a series of crash tests. Structural interaction and compartment strength are significant for compatibility, and full-width tests and overload tests have been proposed to assess these key factors. Full-width rigid and deformable barrier test results were compared with respect to force distributions, structural deformation and dummy responses. In full-width deformable tests, forces from structures can be clearly shown in barrier force distributions. The average height of force (AHOF) determined in full rigid and deformable barrier tests were similar. From car-to-car tests, it was demonstrated that stiffening the compartment of small cars is an effective and direct way to improve compatibility. To evaluate the compartment strength, five overload tests were carried out. The rebound force is proposed as a compartment strength criterion.

In applying the ISO 26262 controllability classification for motorcycles in actual riding tests, a subjective evaluation by expert riders is considered to be the appropriate approach from the viewpoint of safety. We studied the construction of an expert-rider-based C class evaluation method for motorcycles and developed some evaluation test cases reproducing various hazardous events. We determined that it was necessary to accumulate more evaluation cases for further representative scenarios and that, to avoid variations in such evaluations, a method in which different expert riders can carry out testing following a common understanding had to be devised. Considering these problems for practical application, this study aimed at establishing an actual riding test method for C class evaluation by expert riders and to develop a deeper understanding of test procedures and management.

Controllability (C class) represents the level of the ability to avoid harm and is one of the parameters that determine the Automotive Safety Integrity Level in the ISO 26262 functional safety standard, which applies to the electrical and/or electronic systems. This study aimed to consider an appropriate C class evaluation technique for expert riders in applying ISO 26262 to motorcycles. This study attempted to show a C class evaluation method without deviation by the riders and presented examples of the evaluation of three hazardous events in actual vehicle tests. In addition, riders' comments regarding their understanding of the circumstances that resulted in the evaluation were collected, and the correspondence of these comments was examined. We selected “unintended acceleration” or “unintended deceleration” due to the malfunction of the electronic throttle control system as hazard examples and conducted tests to reproduce hazardous events.

Our study was conducted to demonstrate the primary factors involved in fires which result from an automobile's electrical wire harness system with fuses. In our experiments we used modeled automobile wire harnesses to study the processes of ignition and the resultant fires. Current was passed through blade type fuses to a portion of the harness and was intermittently short-circuited by a grounded metal plate. The nominal current ratings of the fuses we used were lower than or equal to 30 amperes [A], and the operating current was 30A at 12 Volts. Current flowed to the harness specimens through a DC power source. We found that electrical tracking with scintillation, caused by a weak electric flow through carbonized wire insulation, rarely generated flames in the wire harnesses without blowing the fuse. Ignition was never observed on the insulation near the areas shorted by the arc and/or overloaded currents going to the wire elements.

To achieve a method for flame exposure testing of high-pressure cylinders in automobiles that allows fair evaluations to be made at each testing institute and also provides high testing accuracy, we investigated the effects of the flame scale of the fire source, the fuel type, the shape of the pressure relief device shield, and the ambient temperature through experiments and numerical simulation. We found that, while all of these are factors that influence evaluation results, the effects of some factors can be reduced by increasing the flame size. Therefore, a measurement technique to quantitatively determine the flame size during the test is required. Measuring temperatures at the top of each cylinder is a candidate technique. Furthermore, flame exposure tests to be conducted on cylinders as single units must ensure safety during a vehicle fire.

Frontal vehicle collisions often result in foot injury of the front seat occupant. Therefore, it is very important to understand the mechanism of the foot injury. For that purpose, several impact experiments have been conducted using a partial human lower extremity. In addition, recently several impact response analyses using a human FE model have been conducted to understand the mechanism. In the present circumstances, a verified FE model is needed, and the verification of kinematical biofidelity is very important in the first place. In this connection, a foot FE model (based on an existing human FE model) was improved to create a foot FE model, which can be used for study of foot injury mechanism in this research. And the kinematics of foot bones of the model was verified by comparing the bone movements of the FE model with the movement of human foot during heel impact.

The objective of this study is to improve tire hydroplaning performance by examining the arrangement of the tread grooves, based on water flow. It is important to smoothly channel the water through the tread grooves to improve performance. For this purpose, flow around the tire contact area was visualized by particle tracing. The velocity and the direction of flow in front of the contact area became clear as a vector map. This vector map indicated that the direction of the flow depends primarily on the lateral position, i.e., the distance from the tread center. Tread grooves parallel to the flow vector were designed based on this result. The visualization of the improved tire demonstrated that water flowed smoothly along the grooves. In addition, a drum test indicated increased cornering force at high speed.

Current legform impact test methods using the FlexPLI have been developed to protect pedestrians from lower limb injuries in collisions with low-bumper vehicles. For this type of vehicles, the influence of the upper body on the bending load generated in the lower limb is compensated by setting the impact height of the FlexPLI 50 mm above that of pedestrians. However, neither the effectiveness of the compensation method of the FlexPLI nor the influence of the upper body on the bending load generated in the lower limb of a pedestrian has been clarified with high-bumper vehicles. In this study, therefore, two computer simulation analyses were conducted in order to analyze: (1) The influence of the upper body on the bending load generated in the lower limb of a pedestrian when impacted by high-bumper vehicles and (2) The effectiveness of the compensation method for the lack of the upper body by increasing impact height of the FlexPLI for high-bumper vehicles.

The main objective of the present study is to determine experimentally the injury patterns and response of the human thigh in lateral impacts simulating more closely the real impact conditions in car-pedestrian accidents. We conducted in-vitro experiments on thirteen thighs of eight completely intact Post Mortem Human Subjects (PMHSs). The thigh was hit by a ram at a speed of 35 km/h at the mid-shaft of the femur in each completely intact PMHS. Since the effect of cumulative injuries should be avoided, each thigh was impacted only once. Three impact energies were used; 450J, 600J and 700J. The PMHS motion was not constrained so as to simulate the walking posture of a pedestrian. We analyzed the peak values of the impact force of the ram and the femur acceleration. Injury was assessed by dissecting the lower extremities.

Numerous studies of pelvic tolerance to lateral impact aimed at protecting car occupants have been conducted on Post Mortem Human Subjects (PMHSs) in a sitting posture. However, it remains unclear whether or not the results of these studies are relevant when evaluating the injury risk to walking pedestrians impacted by a car. Therefore, the first objective of the present study is to determine the injury tolerance and to describe the injury mechanisms of the human pelvis in lateral impacts simulating car-pedestrian accidents. The second objective is to obtain data for validation of mathematical models of the pelvis. In-vitro experiments were conducted on twelve PMHSs in simulated standing position. The trochanter of each PMHS was hit by a ram at speed of 32 km/h, and the pelvic motion was constrained by a bolt. This type of pelvic constraint is difficult to simulate in mathematical models.

A total of eight low-speed, rear-end impact tests using two Post Mortem Human Subjects (PMHS) in a seated posture are reported. These tests were conducted using a HYGE-style mini-sled. Two test conditions were employed: 8 kph without a headrestraint or 16 kph with a headrestraint. Upper-body kinematics were captured for each test using a combination of transducers and high-speed video. A 3-2-2-2-accelerometer package was used to measure the generalized 3D kinematics of both the head and pelvis. An angular rate sensor and two single-axis linear accelerometers were used to measure angular speed, angular acceleration, and linear acceleration of T1 in the sagittal plane. Two high-speed video cameras were used to track targets rigidly attached to the head, T1, and pelvis. The cervical spine kinematics were captured with a high-speed, biplane x-ray system by tracking radiopaque markers implanted into each cervical vertebra.

ISO 12405-1,2 specifies international testing standards for lithium-ion batteries for vehicles. In the mechanical shock test is used to determine if the battery is damaged due to the shock imposed when the vehicle runs over a curb or similar minor accidents. Therefore, we conducted minor collision tests against a curb using an actual vehicle and compared the test results with the conditions specified in ISO 12405-1,2. The results confirmed that the impulse wave obtained using an actual vehicle within the range of the test in this study differs from the shape of the impulse wave specified in ISO 12405-1,2.

Clarifying the impact of ETBE 8% blended fuel on current Japanese gasoline vehicles, under the Japan Clean Air Program II (JCAPII) we conducted exhaust emission tests, evaporative emission tests, durability tests on the exhaust after-treatment system, cold starting tests, and material immersion tests. ETBE 17% blended fuel was also investigated as a reference. The regulated exhaust emissions (CO, HC, and NOx) didn't increase with any increase of ETBE content in the fuel. In durability tests, no noticeable increase of exhaust emission after 40,000km was observed. In evaporative emissions tests, HSL (Hot Soak Loss) and DBL (Diurnal Breathing Loss) didn't increase. In cold starting tests, duration of cranking using ETBE 8% fuel was similar to that of ETBE 0%. In the material immersion tests, no influence of ETBE on these material properties was observed.

The New Car Assessment Program in Japan (JNCAP) was launched in 1995 in order to improve car safety performance. According to this program, installation conditions of safety devices and the results for braking performance and full- frontal crash tests are published every year. Introduction of JNCAP significantly increases the installation rate of safety devices and contributes much in enhancement of safety as seen in the decrease in the average injury severity of drivers and passengers. Side impact and offset frontal crash tests were introduced in 1999 and 2000, respectively. At present, the overall crash safety rating is carried out based on the results of the full-frontal, offset frontal, and side impact tests.